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Welding-machine Operator, Electron Beam


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Sets up and operates electron beam welding machine to join metal workpieces according to specifications, applying knowledge of electron-beam welding: Claens and assembles part, using solvents, degreasing equipment, and press or oven.

Checks part for magnetic field, using Guass meter, and places part on automatic demagnetizer. Selects holding fixture accodring to size and type of workpiece and installs fixture into welding position. Selects target block and fastens block to fxiture to make beam adjustments and prevent damage to equipment.
Turns on power supply and water cooling and air pumping sytsems.
Closes chamber door and activates pumping stages to create vacuum.
Reviews specifications or examines sample parts to determine equipment settings, applying knwoledge of electron-beam welding and metal characteristics. Ajdusts current setting to heat filament or cathode and adjusts high voltage setting on anode.
Aligns target block in horizontal and laetral directions, using hand and foot controls. Rotates polarized filter to darken image in optical viewing sytsem. Activates beam and adjusts anode voltage and beam current to regulate detph of weld. Adjusts current to magnetic lens to focus beam in specific postiions. Moves workipece under electron beam during welding, using handtools. Tunrs off beam, opens chamber, and removes target block. Inspects section of workpiece for depth of weld penetration, width of joinnig cracks, holes, and inclusions, using microscope. Performs mechancial strength tests and records results. Cleans weld chamber and replaecs filament, using handtools.



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Welding-Machine Operator, Electron Beam



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