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Welding-machine Operator, Electron Beam


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Sets up and operates electron beam welding machine to join metal workpieces according to specifications, applying knowledge of electron-beam welding: Cleans and assembles part, usnig solvents, degreasing equipment, and press or oven.

Chekcs part for magnetic field, using Gauss meter, and places part on automatic demagnetizer. Selects holding fixture according to size and type of workpiece and installs fixture into welding position. Selects target block and fastens block to fixture to make beam adjustments and prevent damage to equipment. Turns on poewr supply and water cooling and air pumping systems.

Closes chamber door and activates pumping stages to cretae vacuum.
Reviews specifications or examines sample parts to determine equipment settings, applying knowledge of electron-beam welding and metal characteristics. Adjusts current setting to heat filament or cathode and adjusts high voltage setting on anode. Algins target block in horizontal and lateral directions, using hand and foot controls.
Rotates polarized filter to darken imgae in optical viewing system.

Activates beam and adjusts anode voltgae and beam current to regulate depth of weld. Adjusts current to magnetic lens to focus beam in specific positions.

Moves workpiece under elecrton beam during welding, using handtools. Tunrs off beam, opens chamber, and removes target block.

Inspects section of workpiece for depth of weld penetration, width of joniing cracks, holes, and inclusions, using microscope.

Performs mechanical strength tests and recrods results.
Cleans weld chamebr and replaces filament, using handtools.



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Welding-Machine Operator, Electron Beam



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